Wired Online Condition Monitoring System for Machinery Predictive Maintenance

• Customization: Available
• After-sales Service: Online &Video Training and Technical Support
• Warranty: 1 Year
• Model NO.: MS810
• Function: Monitor The Vibration, Temperature, Sound,Rpm
• IP Grade: IP68
• Ex Version: Exdb [Ia Ga] Iic T4 GB
• Vibration Channels: 8/16
• Process Channel: 4
• Rpm Channel: 2
• RS485: 2 Channels
• Waveform Length: 8K,16K,32K,64K,128K,256K,512K,1024K
• Spectrum Lines: 3200,6400,12800,25600,51200,102400,204800,409600
• Sampling Rate: Max. 51.2K
• Long Time Waveform: 2m/4m
• Communication: LAN,WiFi,4G,Modbus,OPC
• Product Name: Wired Online Condition Monitoring System
• Transport Package: Carton
• Specification: Real time collection
• Trademark: DOTON
• Origin: China
• HS Code: 9031809090
• Production Capacity: 40000/Year

Product Description

General Introduction
                           

MS810 is a multi-channel online condition monitoring system for industrial key non-constant equipment. It has 8 channes or 16 channels for acceleration and temperature measurement, 2 channels for speed measurement, 4 channels for process measurement (4-20mA or ±20V signal), and has configurable IO input/output mode.
MS810 has complete communication modes, including Ethernet, fiber, WIFI, 4G, 5G and Zigbee, ensuring the applicability on site. It can also send data to DCS/PLC/SCADA through two RS485 or EtherCAT buses to integrate with the on-site control system. All channels are full-synchronous acquisition, accurately monitoring equipment failures, and is a powerful tool for the maintenance of key industrial equipment.

 

Diagram

Features

1. Modular design, 8/16 channels for IEPE vibration/temperature integrated sensor.
2. Support wired IEPE sensor and wireless Zigbee sensor at the same time.
3. 24Bit ADC, high-speed synchronous sampling, and sampling rate up to 51.2K.
4. Two Ethernet interfaces, one connected to the server, one connected to the PLC or DCS, no profinet or ethercat switching gateway is no needed. 5. Two-channel audio noise high-fidelity sampling, 24-bit high signal-to-noise ratio ADC to restore on-site noise.
6. Support eddy current displacement sensor (optional), 2 channels for RPM collection and correlation with order analysis function.
7. EMC level 4, meet the wind power temperature level. Support WIFI/4G/5G/Ethernet/fiber/Zigbee multiple communication modes.
8. Support stress, strain, oil and other data access.
9. Powerful dual-core 64-bit Cortex A53 computing capability,ensuring real-time monitoring requirements.

Software Features

1. Send real time alarm notification

2. Remote monitoring

3. Real-time visibility of measurement data

4. FFT spectrum lines max. 409600
5. User friendly
6. API, OPC UA/DA, Modbus, RabbitMQ etc. for data integration
7. Cellphone APP is used to read the status, configuration, and make temporary waveform collection.
8. Max. 4M long time waveform collection, super high resolution. Integrated synchronous sampling of harmonic current, voltage waveform and    vibration.
9. Temporary storage when disconnected to server and automatic transmission after connection.

Benefits:

1. Perform real-time condition monitoring.

2. Reduce Maintenance costs.
3. Increase machinery life and enhance machinery reliability.

4. Reduce unplanned shutdown, improve production efficiency, prevent economic lose or unexpected disaster caused by unplanned shutdown.
5. Provide data support for making maintenance plans, optimize spare parts purchasing and storage.
6. Get best cost and benefit from machinery full life cycle management.

Specifications
 

Acceleration channel	Channel No.	8/16 options
	Input type	Non-isolated input
	Input range	±20 V
	Input impedance	>200 kΩ
	Dynamic range	110db
	Signal to noise ratio	90dB
	Supported sensor types	IEPE constant current acceleration sensor
		Eddy current displacement sensor
		Temperature sensor, measuring range -40°C ~ 120°C (Machine surface temperature)
	Fault self-diagnosis	Automatic detection of acceleration sensor short circuit and open circuit
	Collection interval	Min. 2s for overall value, 1 minute for time waveform
	Output	Overall value, RMS, time waveform,spectrum etc.
	Sampling rate	Max. 51.2KHz
	Analysis frequency	Max. 20KHz
	Waveform length	8K,16K,32K,64K,128K,256K,512K,1024K
	No.of spectrum lines	3200,6400,12800,25600,51200,102400,204800,409600
	Long time waveform	2M for 16 channels 4M for 8 channels
Process channel	Measurement channel	4 (8/12 channels customized)
	Input type	Isolated input, 1500V isolation
	Signal type	4 ~ 20mA  2-wire, 3-wire, 4-wire
		±20V
Digital input channel	Measurement channel	2/4/8 channels
	Input type	High-speed optocoupler isolated input, 1500V isolation
	Signal range	High level 3 ~ 24V, 0.016 Hz to 20 kHz (1 rpm ~ 1200K rpm)
	Sensor type	PNP proximity switch 2-wire, 3-wire
		Pulse signal (TTL signal, level up to 24V)
	Sensor power supply	12V current limit 30mA
Digital output channels	Output channel	2/4/8 channels
	Output type	Optocoupler isolated output, 1500V isolation
	Output mode	Relay dry contact output
Audio Channel	Measurement channel	2 channels
	Sensor type	IEPE noise sensor
	Input range	±20 V
RS485	Interface channel	2 channels
	Interface isolation	2500V isolation
	Interface protocol support	Modbus RTU
Ethernet	Interface	Dual network ports: eth0 Gigabit network port, eth1 100M network port
	Communication standard	100Base-TX
	Transmission medium	Category 5 twisted pair
WIFI communication	Interface	SMA female
	RF standard	IEEE 802.11 a/b/g/n/ac
	Wireless frequency range	2.400GHz ~ 2.4835GHz
	RF output power (peak)	12dbm (max.)
4G communication	Interface	SMA female
	Supported frequency band	LTE-FDD\LTE-TDD\WCDMA\TD-SCDMA\CDMA\GSM All Network Access
	RF output power (peak)	33dbm(max. Peak GSM)
Mechanical parameter	Body material	Galvanized steel sheet + PC melt-resistant
	Dimensions	159mm x 120 mm x 57mm
	Weight	500g
	Fixture method	DIN35 rail
Power	Voltage type	DC 8 ~ 36V
	Power	<15W
Storage	Industrial grade NAND	1G Bytes
	Industrial grade SD card	8G Bytes
Environmental parameters	Operating temperature	-40°C ~ 70°C
Regulations	Electromagnetic compatibility standard	IEC 61326-1
	Wireless spectrum	ETSI EN 300 328
	Explosion-proof (EX version)	Exdb [ia Ga] IIC T4 Gb  Zone 1 Zone 2 Class IIC gas environment
	Certification	CE

CA102T 100mv/g Accelerometer Sensor
Features:

1. Built-in IEPE circuit, constant current source power supply.
2. Universal acceleration sensor, voltage output.
3. High insulation voltage, anti-surge design.
4. The overall sealing design can be applied to harsh environments.
5. Wide bandwidth, high reliability, good temperature drift characteristics,
6. Integrate temperature measurement function

Parameter	Specification
Sensitivity	100 mv/g(±10%)@160Hz, 25ºC,1g
Range	±80g
Amplitude nonlinearity	≤1%
Frequency response range (±3 dB)	1~16000Hz
Transverse sensitivity	≤5%
Amplitude Resonance Frequency	>30000Hz
Total Static Noise	0.2 mg
Output Bias Voltage	10.5-13.5VDC (typical value:12VDC)
Constant Current	2-20mA (typical value:4mA)
Excitation Voltage	18-30VDC typical value:24VDC
Build-up time	≤2 s
Output Impedance	<100Ω
Grounding	Shell Isolated, Internally Shielded
Shock Limit	5000g
Mounting Threads	M6*1
Weight	About 60g
Sealing Method	laser welding
Protection class	IP68
Casing material	316LStainless Steel
Outline Dimension	45.3mm(Height)* 21.8mm(Diameter)
Output Method	3 pin MIL-C-5015
Temperature range	-55~+120ºC
Temperature Voltage Output	750mV(25ºC)
Temperature Sensitivity	10mV/ºC

Mars Condition Monitoring Software

Mars is a professional real time condition monitoring platform for vibration analysis, equipment management,alarm management, predictive maintenance etc.
Features:

1. Windows server and Linux server are supported.
2. B/S structure, authorized users visit the software through a common browser
3. Provide rich data analysis tools: Trend, time waveform, spectrum, long time waveform cross phase, envelope demudulation, waterfall etc.
4. Support data integration via OPC UA/DA, Modbus, API, MQTT etc.
5. User-friendly

Certificate

Company Introduction

DOTON and its subsidiary DTSensing are a high-tech enterprise focusings on industrial monitoring, industrial Internet, big data and artificial intelligence. DOTON has core patented technologies in wireless sensor, condition monitoring, predictive maintenance and intelligent diagnosis. After years of technical accumulation, DOTON has created the most advanced monitoring system with wireless,  digital, intelligent and other innovative characteristics for asset managment. It has achieved the fast implementation, simple maintenance, stablility and reliability of equipment monitoring and maintenance system. It also integrates advanced artificial  intelligent(AI) diagnosis algorithms and models in big data mining, combined with  years of deep cooperation with leading machinery manufacturers to empower industrial enterprises's operation efficiency and profitablity.

 

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